Here is a repair project we completed recently in our shop.
Here we have a guitar owner's nightmare.
This vintage Gibson jumped right out of the
stand and took a nasty blow to the
headstock and neck. The break is all the
way through to the plastic
face veneer, and
a couple of the tuners were damaged

beyond repair
.
Here's a closer look. There are several
small cracks radiating out from the
break and the fingerboard has
separated from the neck. You can
actually see the truss rod inside the
break.
The break is cleaned and carefully matched together. It
is glued and clamped
with special attention to alignment.
The repaired area will be stronger than the original wood.
The fingerboard has also separated in areas
so
a syringe is used to inject glue under the
fingerboard and into any small cracks. It is
then clamped
.
The area is lightly sanded, blended, and touched up
with a stain and nitro lacquer mixture.
After final sanding and buffing it's hard to notice where
the break was. A new set of Gibson Deluxe Tuners are
installed and it's ready to restring and do the final neck
adjustments & Setup.
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